Carbon Fiber Sheet Manufacturer | Custom Carbon Fiber Composite Panels 

Lightweight. Strong. Engineered for Performance.

Kraft New Material manufactures premium carbon fiber sheets using high-quality carbon fiber fabrics and advanced resin systems. From material selection and laminate engineering to precision manufacturing and CNC machining, every carbon fiber panel is designed to deliver the optimal balance of strength, stiffness, weight, and durability for demanding applications.

Whether you need ultra-lightweight UAV panels, structural marine laminates, automotive components, or industrial composite plates, we provide fully customized carbon fiber sheet solutions tailored to your project. 👉 Get free consulation

What Is a Carbon Fiber Sheet?

Carbon fiber sheet is a laminated composite panel produced by combining multiple layers of carbon fiber reinforcement with high-performance resin systems under controlled pressure and temperature.

Unlike metal plates, carbon fiber sheets can be engineered by adjusting fiber type, fabric architecture, laminate sequence, and resin system, allowing designers to optimize performance for specific loading conditions while significantly reducing weight.

Compared with aluminum and steel, carbon fiber sheets offer:

• Exceptional strength-to-weight ratio

• High stiffness

• Excellent fatigue resistance

• Outstanding corrosion resistance

• Low thermal expansion

• Long service life

Resin System

The resin matrix plays an equally important role in composite performance.

Available resin systems include:

• Standard Epoxy

• High Tg Epoxy

• BMI Resin

• Phenolic Resin

Different resin systems improve:

• Heat resistance

• Chemical resistance

• Fatigue performance

• Flame resistance

• Long-term durability

Hybrid Reinforcement Strategy

Each reinforcement contributes unique mechanical advantages.

For example:

Outer Layers

• 3K Twill

• Spread Tow Fabric

Provide:

• Excellent cosmetic appearance

• Scratch resistance

• Smooth surface finish

Core Layers

• Unidirectional Carbon Fiber

• Biaxial Carbon Fiber

• Quadraxial Carbon Fiber

Provide:

• Higher stiffness

• Better fatigue resistance

• Increased structural efficiency

• Improved load transfer

This hybrid design delivers both visual quality and outstanding mechanical performance.

Ply Orientation Optimization

Fiber orientation directly determines how loads are distributed throughout the laminate.

Typical laminate schedules include:

• 0°

• 90°

• ±45°

• Cross Ply

• Quasi-Isotropic

A laminate such as:

[0 / +45 / 90 / -45 / 0]

provides balanced tensile, compressive, and shear performance, making it suitable for engineering structures subjected to multidirectional loading.

Typical Laminate Configurations

Lightweight UAV Panel

• Surface: 200 gsm 3K Twill

• Core: Multiple layers of 200 gsm UD Carbon Fiber

• Bottom: 200 gsm 3K Twill

Benefits:

• Extremely lightweight

• High bending stiffness

• Excellent surface appearance

Marine Structural Panel

• Surface: 300 gsm Twill

• Core: 600 gsm Quadraxial Carbon Fiber

• Bottom: 300 gsm Twill

Benefits:

• Superior fatigue resistance

• Excellent in-plane strength

• High structural rigidity

Automotive Interior Panel

• Surface: 240 gsm Twill

• Core: 400 gsm Plain Weave

Benefits:

• Attractive appearance

• Dimensional stability

• Cost-effective manufacturing

Precision Manufacturing Process

High-quality materials alone are not enough. Consistent manufacturing is equally critical to composite performance.

Our production process includes:

Carbon Fiber Selection

↓

Laminate Design

↓

Precision Lay-up

↓

Vacuum Bagging

↓

Hot Press or Autoclave Curing

↓

Precision Trimming

↓

CNC Machining (Optional)

↓

Surface finishing

↓

Quality Inspection

↓

Packaging

Strict process control minimizes void content, maintains fiber volume fraction, improves flatness, and ensures repeatable laminate quality.

Custom Manufacturing Capabilities

Every application has unique structural requirements.

We provide complete customization including:

• Carbon fiber grade

• Fabric architecture

• Fabric weight

• Ply orientation

• Laminate schedule

• Thickness

• Resin system

• Surface finish

• Panel dimensions

• CNC machining

• Waterjet cutting

• Drilling

• Countersinking

• Chamfering

Applications

Our carbon fiber sheets are widely used in:

• UAV & Drone Structures

• Aerospace Components

• Automotive Panels

• Marine Structures

• Robotics

• Medical Equipment

• Industrial Fixtures

• Sporting Goods

Why Choose Kraft New Material?

At Kraft New Material, we do more than manufacture carbon fiber sheets. We help customers engineer composite laminates that deliver the right balance of weight, strength, stiffness, durability, and cost.

Our advantages include:

• Premium raw materials

• Optimized laminate engineering

• Custom lay-up design

• Advanced composite manufacturing

• Consistent quality control

• Excellent panel flatness

• OEM & ODM support

• CNC machining services

• Fast lead times

• Global export experience

• Professional engineering support. 👉 Get free engineering support

Frequently Asked Questions

• What is a carbon fiber sheet made of?

100% carbon fiber with resin system.

• How do I choose the right thickness?

It depens on what  is  it  used for.

• Which carbon fiber grade is best for my application?

T300 is recommended for general structural and cosmetic components, while higher-grade fibers such as T700, T800, or T1000 are better suited for applications with higher load-bearing requirements. 

• Can carbon fiber sheets replace aluminum?

Yes, carbon fiber sheets can replace aluminum in many applications where lightweight, high stiffness, and corrosion resistance are critical. 

• Can different fabric weights be combined in one laminate?

Yes. Different carbon fiber fabric weights can be combined within a single laminate to optimize structural performance, weight, and cost. 

• Why use UD or multiaxial carbon fiber inside the laminate?

UD (Unidirectional) and multiaxial carbon fiber reinforcements are commonly used inside laminates to improve structural performance by placing fibers in the directions where loads are carried most efficiently. 

• Can you manufacture custom laminate schedules?

Yes, we are available for custom lamiate sheet.

• What surface finishes are available?

Common surface finishes include: Glossy Finish ,Matte Finish ,Sanded Finish ,Textured Finish 

• Do you provide CNC machining?

Yes. We provide CNC machining services for carbon fiber sheets and composite panels to meet specific design and assembly requirements. 

• Can you produce custom dimensions and shapes?

Yes. We can manufacture carbon fiber sheets in custom dimensions, shapes, and laminate configurations according to your project requirements. 

• Do you provide samples?

Yes, we are pleased to provide free samples for evaluation. 👉 Get a free sample